mode = "project"; // default //mode = "parts"; //mode = "assembly"; thickness = 3.25; // 3.25mm = 1/8" spacing = 3.25; outer_width = 52*0.75; outer_height = 52*3*0.75; outer_depth = 52*1.333*0.75; golden_ratio = 1.61803398875; notch_size = golden_ratio*thickness; notches_w = round((outer_width - 6*thickness) / (2*notch_size)); notches_h = round((outer_height - 6*thickness) / (2*notch_size)); notches_d = round((outer_depth - 6*thickness) / (2*notch_size)); module label(label_text) { if (mode != "project") text(label_text, halign="center", valign="center"); } // 2D notch pattern for an edge from [-width/2,0] to [width/2,0] in the XY plane with a +Y normal. // Meant to be subtracted from the shape with difference(). module notches_neg(n, width, depth=thickness) { // n notches + n-1 spaces notch_width = width / (2*n - 1); space_width = notch_width; for (i = [0 : n-1]) { translate([-width/2 + i*notch_width + i*space_width + notch_width/2, -depth/2, 0]) square([notch_width, depth], center=true); } } // The inverse of notches_neg() for the same parameters, for the mating edge. module notches_pos(n, width, depth=thickness) { // n spaces + n-1 notches space_width = width / (2*n - 1); notch_width = space_width; translate([-1e6/2 - width/2, -depth/2, 0]) square([1e6, depth], center=true); for (i = [0 : n-1]) { translate([-width/2 + (i+1)*space_width + i*notch_width + notch_width/2, -depth/2, 0]) square([notch_width, depth], center=true); } translate([10000/2 + width/2, -depth/2, 0]) square([10000, depth], center=true); } module top_side() { difference() { square([outer_width, outer_depth], center=true); translate([0,outer_depth/2+0.005,0]) rotate([0,0,0]) notches_neg(notches_w, outer_width - 6*thickness); translate([-outer_width/2-0.005,0,0]) rotate([0,0,90]) notches_neg(notches_d, outer_depth - 6*thickness); translate([0,-outer_depth/2-0.005,0]) rotate([0,0,180]) notches_neg(notches_w, outer_width - 6*thickness); translate([outer_width/2+0.005,0,0]) rotate([0,0,270]) notches_neg(notches_d, outer_depth - 6*thickness); label("Top"); } } module bottom_side() { difference() { square([outer_width, outer_depth], center=true); translate([0,outer_depth/2+0.005,0]) rotate([0,0,0]) notches_neg(notches_w, outer_width - 6*thickness); translate([-outer_width/2-0.005,0,0]) rotate([0,0,90]) notches_neg(notches_d, outer_depth - 6*thickness); translate([0,-outer_depth/2-0.005,0]) rotate([0,0,180]) notches_neg(notches_w, outer_width - 6*thickness); translate([outer_width/2+0.005,0,0]) rotate([0,0,270]) notches_neg(notches_d, outer_depth - 6*thickness); label("Bottom"); } } module left_side() { difference() { square([outer_height, outer_depth], center=true); translate([0,outer_depth/2+0.005,0]) rotate([0,0,0]) notches_neg(notches_h, outer_height - 6*thickness); translate([-outer_height/2-0.005,0,0]) rotate([0,0,90]) notches_pos(notches_d, outer_depth - 6*thickness); translate([0,-outer_depth/2-0.005,0]) rotate([0,0,180]) notches_neg(notches_h, outer_height - 6*thickness); translate([outer_height/2+0.005,0,0]) rotate([0,0,270]) notches_pos(notches_d, outer_depth - 6*thickness); label("Left"); } } module right_side() { difference() { square([outer_height, outer_depth], center=true); translate([0,outer_depth/2+0.005,0]) rotate([0,0,0]) notches_neg(notches_h, outer_height - 6*thickness); translate([-outer_height/2-0.005,0,0]) rotate([0,0,90]) notches_pos(notches_d, outer_depth - 6*thickness); translate([0,-outer_depth/2-0.005,0]) rotate([0,0,180]) notches_neg(notches_h, outer_height - 6*thickness); translate([outer_height/2+0.005,0,0]) rotate([0,0,270]) notches_pos(notches_d, outer_depth - 6*thickness); label("Right"); } } module front_side() { difference() { square([outer_width, outer_height], center=true); translate([0,outer_height/2+0.005,0]) rotate([0,0,0]) notches_pos(notches_w, outer_width - 6*thickness); translate([-outer_width/2-0.005,0,0]) rotate([0,0,90]) notches_pos(notches_h, outer_height - 6*thickness); translate([0,-outer_height/2-0.005,0]) rotate([0,0,180]) notches_pos(notches_w, outer_width - 6*thickness); translate([outer_width/2+0.005,0,0]) rotate([0,0,270]) notches_pos(notches_h, outer_height - 6*thickness); label("Front"); } } module back_side() { difference() { square([outer_width, outer_height], center=true); translate([0,outer_height/2+0.005,0]) rotate([0,0,0]) notches_pos(notches_w, outer_width - 6*thickness); translate([-outer_width/2-0.005,0,0]) rotate([0,0,90]) notches_pos(notches_h, outer_height - 6*thickness); translate([0,-outer_height/2-0.005,0]) rotate([0,0,180]) notches_pos(notches_w, outer_width - 6*thickness); translate([outer_width/2+0.005,0,0]) rotate([0,0,270]) notches_pos(notches_h, outer_height - 6*thickness); label("Back"); } } module thicken() { linear_extrude(height=thickness, center=true, convexity=10) children(); } module std_part_layout() { translate([0,0,0]) top_side(); translate([-(outer_width/2 + outer_height/2 + spacing), 0, 0]) left_side(); translate([ (outer_width/2 + outer_height/2 + spacing), 0, 0]) right_side(); translate([0, -(outer_depth/2 + outer_height/2 + spacing), 0]) front_side(); translate([0, (outer_depth/2 + outer_height/2 + spacing), 0]) back_side(); translate([0, -(outer_depth + outer_height + 2*spacing), 0]) bottom_side(); } module part_layout() { translate([-2*(outer_depth/2 + outer_width/2 + spacing), 0, 0]) back_side(); translate([-1*(outer_depth/2 + outer_width/2 + spacing), 0, 0]) rotate([0,0,90]) left_side(); front_side(); translate([outer_depth/2 + outer_width/2 + spacing, 0, 0]) rotate([0,0,90]) right_side(); translate([outer_depth + outer_width + 2*spacing,(outer_height-outer_depth)/2,0]) top_side(); translate([outer_depth + outer_width + 2*spacing,-(outer_height-outer_depth)/2,0]) bottom_side(); } module part_assembly() { color("red") translate([0,0, outer_height/2 - thickness/2]) rotate([0,0,0]) thicken() top_side(); color("green") translate([0,0,-outer_height/2 + thickness/2]) rotate([180,0,0]) thicken() bottom_side(); color("blue") translate([-outer_width/2 + thickness/2,0,0]) rotate([0,-90,0]) thicken() left_side(); color("cyan") translate([ outer_width/2 - thickness/2,0,0]) rotate([0, 90,0]) thicken() right_side(); color("magenta") translate([0,-outer_depth/2 + thickness/2,0]) rotate([ 90,0,0]) thicken() front_side(); color("yellow") translate([0, outer_depth/2 - thickness/2,0]) rotate([-90,0,0]) thicken() back_side(); } if (mode == "project") part_layout(); else if (mode == "parts") thicken() part_layout(); else part_assembly();