mode = "2D"; // default //mode = "layout"; //mode = "assembly"; golden_ratio = 1.61803398875; inch = 25.4/*mm*/; thickness = 3.25; // 3.25mm = 1/8" medium draftboard spacing = thickness; explode = $t*(5*thickness); outer_width = 5*inch; outer_depth = outer_width/golden_ratio; outer_height = outer_depth/golden_ratio; inc_top = true; inc_bottom = true; inc_left = true; inc_right = true; inc_front = true; inc_back = true; notch_margin = 3*thickness; notch_size = golden_ratio*thickness; notches_w = round((outer_width - 2*notch_margin) / (2*notch_size)); notches_h = round((outer_height - 2*notch_margin) / (2*notch_size)); notches_d = round((outer_depth - 2*notch_margin) / (2*notch_size)); inc_labels = mode == "layout" || mode == "assembly"; label_size = min(outer_width, min(outer_depth, outer_height)) / 5; // 2D notch pattern for an edge from [-width/2,0] to [width/2,0] in the XY plane with a +Y normal. // Meant to be subtracted from the shape with difference(). module notches(n, width, depth=thickness) { // The side with notches cut out and the remainder flush. module notches_neg(n, width, depth=thickness) { // n notches + n-1 spaces notch_width = width / (2*n - 1); space_width = notch_width; for (i = [0 : n-1]) { translate([-width/2 + i*notch_width + i*space_width + notch_width/2, -depth/2, 0]) square([notch_width, depth], center=true); } } // The inverse of notches_neg() for the same parameters, for the mating edge. module notches_pos(n, width, depth=thickness, extra_width=10000) { // n spaces + n-1 notches space_width = width / (2*n - 1); notch_width = space_width; translate([-extra_width/2 - width/2, -depth/2, 0]) square([extra_width, depth], center=true); for (i = [0 : n-1]) { translate([-width/2 + (i+1)*space_width + i*notch_width + notch_width/2, -depth/2, 0]) square([notch_width, depth], center=true); } translate([extra_width/2 + width/2, -depth/2, 0]) square([extra_width, depth], center=true); } if (n < 0) notches_neg(-n, width, depth); else if (n > 0) notches_pos( n, width, depth); } module panel(label_text, xsize, ysize, yp, xn, yn, xp) { difference() { square([xsize, ysize], center=true); translate([0,ysize/2+0.005,0]) rotate([0,0,0]) notches(yp, xsize - 2*notch_margin); translate([-xsize/2-0.005,0,0]) rotate([0,0,90]) notches(xn, ysize - 2*notch_margin); translate([0,-ysize/2-0.005,0]) rotate([0,0,180]) notches(yn, xsize - 2*notch_margin); translate([xsize/2+0.005,0,0]) rotate([0,0,270]) notches(xp, ysize - 2*notch_margin); children(); if (inc_labels) text(label_text, size=label_size, halign="center", valign="center"); } } module top_cutouts() {} module top_side() { panel("Top", outer_width, outer_depth, inc_back ? -notches_w : 0, inc_left ? -notches_d : 0, inc_front ? -notches_w : 0, inc_right ? -notches_d : 0) { top_cutouts(); } } module bottom_cutouts() {} module bottom_side() { panel("Bottom", outer_width, outer_depth, inc_front ? -notches_w : 0, inc_left ? -notches_d : 0, inc_back ? -notches_w : 0, inc_right ? -notches_d : 0) { bottom_cutouts(); } } module left_cutouts() {} module left_side() { panel("Left", outer_depth, outer_height, inc_top ? notches_d : 0, inc_back ? -notches_h : 0, inc_bottom ? notches_d : 0, inc_front ? -notches_h : 0) { left_cutouts(); } } module right_cutouts() {} module right_side() { panel("Right", outer_depth, outer_height, inc_top ? notches_d : 0, inc_front ? -notches_h : 0, inc_bottom ? notches_d : 0, inc_back ? -notches_h : 0) { right_cutouts(); } } module front_cutouts() {} module front_side() { panel("Front", outer_width, outer_height, inc_top ? notches_w : 0, inc_left ? notches_h : 0, inc_bottom ? notches_w : 0, inc_right ? notches_h : 0) { front_cutouts(); } } module back_cutouts() {} module back_side() { panel("Back", outer_width, outer_height, inc_top ? notches_w : 0, inc_right ? notches_h : 0, inc_bottom ? notches_w : 0, inc_left ? notches_h : 0) { back_cutouts(); } } // Optimized for height > depth > width. module part_layout_hdw() { if (inc_front) front_side(); translate([-(outer_width/2 + spacing + outer_depth/2), 0, 0]) { if (inc_left) left_side(); translate([0, -(outer_height/2 + spacing + outer_width/2), 0]) { if (inc_bottom) rotate([0,0,270]) bottom_side(); } translate([-(outer_depth/2 + spacing + outer_width/2), 0, 0]) { if (inc_back) back_side(); } translate([0, outer_height/2 + spacing + outer_width/2, 0]) { if (inc_top) rotate([0,0,90]) top_side(); } } translate([outer_width/2 + spacing + outer_depth/2, 0, 0]) { if (inc_right) right_side(); } } // Optimized for width > depth > height. module part_layout_wdh() { if (inc_front) front_side(); translate([0, outer_height/2 + spacing + outer_depth/2, 0]) { if (inc_top) top_side(); translate([-(outer_width/2 + spacing + outer_height/2), 0, 0]) { if (inc_left) rotate([0,0,270]) left_side(); } translate([0, outer_depth/2 + spacing + outer_height/2, 0]) { if (inc_back) rotate([0,0,180]) back_side(); } translate([outer_width/2 + spacing + outer_height/2, 0, 0]) { if (inc_right) rotate([0,0,90]) right_side(); } } translate([0, -(outer_height/2 + spacing + outer_depth/2), 0]) { if (inc_bottom) bottom_side(); } } module part_layout() { if (outer_width > outer_height) part_layout_wdh(); else part_layout_hdw(); } module thicken() { linear_extrude(height=thickness, center=true, convexity=10) children(); } module part_assembly() { if (inc_left) color("red") translate([ -(outer_width/2 - thickness/2 + explode),0,0]) rotate([90,0,270]) thicken() left_side(); if (inc_front) color("green") translate([0, -(outer_depth/2 - thickness/2 + explode),0]) rotate([90,0,0]) thicken() front_side(); if (inc_right) color("blue") translate([ (outer_width/2 - thickness/2 + explode),0,0]) rotate([90,0,90]) thicken() right_side(); if (inc_back) color("yellow") translate([0, (outer_depth/2 - thickness/2 + explode),0]) rotate([90,0,180]) thicken() back_side(); if (inc_top) color("cyan") translate([0,0, (outer_height/2 - thickness/2 + explode)]) rotate([0,0,0]) thicken() top_side(); if (inc_bottom) color("magenta") translate([0,0,-(outer_height/2 - thickness/2 + explode)]) rotate([180,0,0]) thicken() bottom_side(); } if (mode == "assembly") part_assembly(); else if (mode == "layout") thicken() part_layout(); else part_layout();